Engine Overview and Common Failures
The weight of the OM646 engine according to the catalog is 204 kg. The engine number can be found in two places. Fuel system: The engine is equipped with a reliable Bosch fuel system with electromagnetic injectors, but leaks from the seals of the injection pump or wear of the metering valve are common. Also, like its predecessor, the refractory washers under the injectors often burn out. Swirl flaps: Plastic swirl flaps in the intake manifold cause a lot of trouble here: they quickly break and come off, and air is sucked in through the holes in their axes. Bearing rotation: The most serious problem is bearing rotation at a mileage of 200 - 300 thousand km. Poor maintenance is considered the main cause, so update the lubrication more often. Other problems: Like many others, these diesel engines are often plagued by oil leaks or air suction. Versions with a single turbo are reliable, but bi-turbo modifications can be troublesome.